How To Clean A Modular Conveyor Belt
Do you know the reason “why cleaning in the food industry is upgrading?”
The truth lies in the cleaning that enhances operational efficiency and that decides the success factor. You may believe that the existing machinery gives you more benefits. But the fact, you incur more maintenance costs than the profits. Many firms fail to achieve even their Break-Even Point. The situation really makes it difficult for meeting the bottom line.
When the production gets affected it incurs more loss that can’t be rectified as the operation takes place 24/7. Every stage of the product production has a bottleneck that decides the operational time involved in the process. The critical period is in due for every idle time the machine incurs.
It is normal and common that the machine needs idle time for maintenance. In the food industry, leakage and spills generally occur at the time of conveying the products. The product gets damaged and it resulted in a constraint to continue the product transfer. The efficiency gets highly affected thus making the necessity of the cleaning mandatory after every product transportation.
Cleaning, the Main Core of the production
Cleaning of the conveyor belt is made periodically irrespective of the firm size. The cleaning methods differ with respect to the firm size. Conveyor belts are placed at larger lengths in the food industry. The belts are highly used 24/7 to meet up the desired productional capacity.
Failing to clean the belt is failing to achieve the output capacity. Some don’t take this fact into an account. This is due to the production that they can meet up without the conveyor belt cleaning, as the process incurs time. Generally, the conveyor belt that is periodically cleaned has higher performance compared to the belt that is uncleaned for a long time.
This is the hidden truth.
The firm fails to achieve productional improvisation and efficiency over the long run. The impurities that are spilt at the conveyor get stagnant and gradually reduce the operational efficiency. The deposits in the belt start to slow down the conveyor belt speed. In the end, the conveyor belt gets stuck and completely stops.
The ignorance of maintenance at the early stage costs you more than the assumed and calculated time. The time taken for the complete cleaning process takes 4x more time than the periodical maintenance.
Understanding the importance of Cleaning
Hope you have now had a clear understanding of the importance of cleaning. But you may be confused what is the best procedure to follow in conveyor belt cleaning. This is a common doubt that every firm has when taking the decision to clean the belt. The method depends and varies from firm to firm.
The cleaning process is decided based on the firm’s resources that are allocated. Generally, belt cleaning efficiency decides the productional output and the next cleaning date. The accuracy varies with the method chosen to clean the conveyor. In the food industry, it is very tough to swipe stains.
Also, the ignorance of the stain in the belt makes the other products to get deteriorated. Unlike other industries, the cleaning of the belt in the food industry plays a major role in the shelf life of food products.
The manual cleaning of the conveyor belt is a time-consuming process. This method is usually followed by small scale industries. The length of the conveyor belt is less compared to big scale industries. The turnover ratio is one of the main factors that is taken into account when deciding the cleaning method.
To make the cleaning process quicker and more efficient, the resources have to be increased. The scrubbing has to be done carefully without affecting the conveyor belt. A small scratch in the belt results in frictional loss thus making the conveying product lose its track. The cleaning efficiency will not be up to the mark.
There are chances where the belts are connected to the conveyor after the cleaning process. It is highly recommended when the firm falls under small-scale industries.
Semi-Automatic Cleaning is the most common cleaning method that is widely used by most of the firm. This method incurs less cleaning time as both the machine and human resources are used concurrently. The cleaning efficiency is observed at the optimum level.
The workers are utilized in scrubbing the stain on the belt and the machines are used to wet and dry the belts. This combination of the cleaning has a 99% success rate. Semi-automatic cleaning is suitable for small to large scale industries. The recurring maintenance need is very less and the periodical cleaning makes the conveyor belt function more efficiently.
Automatic cleaning is suitable for a firm that has advanced machinery. The automatic cleaning of the conveyor belts has higher benefits for the firms that are very large scale production. The automatic cleaning incurs very little time and the efficiency is more. There is no need for manual interventions in the cleaning procedures.
The higher productional capacity of the firm is advised to follow the fully automated conveyor belt cleaning. Depending on your firm scale production, choose the cleaning process wisely.